Webpackaging logo

Berry Global to Expand its North American Capacity for Clear, Sustainable Foodservice Packaging

North America, Eating, Drinking, Hospitality, Catering, Food, Drink Service, Primary Packaging, Food, Drink Service Components, Cups, Active, Smart Packaging, Sustainable Packaging, Recyclable Packaging, Plastic, Plastic - PP, Plastic - PCR

Demand for High-Quality Polypropylene Continues as Foodservice Brands Seek More Sustainable Food Packaging Options

Berry Global Group, Inc. (NYSE: BERY) announced today plans to expand its foodservice packaging manufacturing operations in North America as part of its long-term strategic growth commitments. This more than $110 million investment will expand its proprietary and industry-leading polypropylene thermoforming capabilities to manufacture clear drink cups and lids for quick-service restaurants, coffee shops, convenience stores, and other foodservice markets. The clear design fills an increasing demand for a cup that showcases a premium brand image and beverage appeal and improves restaurant operation efficiencies while offering a more sustainable packaging option.

Foodservice brand owners are steadily increasing their forecasted volumes with Berry production for access to the Company’s 30-plus active patents across clear cups and lids. In addition, customized plastic cup and lid brand owner solutions are a rapidly increasing market trend, pulling volume from alternative substrates since 2017. As a result, Berry has demonstrated its market leadership, outpacing market trends growing its sales by a forecasted 60%*.

Sustainability Advantages

Polypropylene is viewed as one of the most sustainable and environmentally responsible transparent substrates available in the market today; it offers lower greenhouse gas emissions and reduced energy and water usage in comparison to PET. Berry’s increased capacity will produce clear cups and clear lids made of polypropylene (#5 PP), which can be recycled into new packaging or one of the many other end markets for PP. Polypropylene cups and containers are the third most curbside-recycled plastic by consumers, according to the 2019 U.S. Post-Consumer Plastic Recycling Data Dashboard.

Berry’s expanded capacity will also support future production of clear cups and lids that incorporate post-consumer resin and recyclable materials, in which Berry continues to invest.

“Foodservice brands are moving to meet their own sustainability goals, and polypropylene provides one of the lowest impact substrate options to help them get there,” said Bill Norman, president, Berry Global Consumer Packaging North America. “With Berry’s long record of innovation in foodservice packaging and this expanded capacity, we will deliver on the need to bring greater circularity to the disposable beverage cup market.”

This initiative is in line with Berry’s efforts to improve polypropylene curbside recycling. The company announced it has joined The Recycling Partnership’s Polypropylene Recycling to increase recycling access for polypropylene. The coalition awarded $4.2 million in grants to thirteen recycling facilities to positively impact nearly fifteen million Americans, nearly 6% of the U.S. population.

Expansion Benefits

The North American expansion – expected to be operational in 2022 – will add 200 new jobs at Berry facilities that will be announced soon.

*From a 2017 baseline

See also

Amcor and Berry to Combine in an All-Stock Transaction, Creating a Global Leader in Consumer And Healthcare Packaging Solutions

Amcor plc and Berry Global Group, Inc. today announced they have entered into a definitive merger agreement, pursuant to which Amcor and Berry will combine in an all-stock transaction. The combination brings together two highly complementary businesses to create a global leader in consumer packaging solutions, with a broader flexible film and converted film offering for customers, a scaled containers and closures business and a unique global healthcare portfolio.

Berry, Mondelēz and LyondellBasell Work Together to Use Recycled Plastic in Triscuit Packaging

Berry recently partnered with Mondelēz International and LyondellBasell to use 50% International Sustainability and Carbon Certification (ISCC) PLUS-certified circular plastic via advanced recycling, based on a mass balance approach, into protective film liners for Triscuit Crackers packaging in the U.S. and Canada. This innovative packaging solution complements the current outer box made from 100% recycled paperboard and 35% post-consumer recycled content.

Spotlight: How Berry Leveraged an Employee Idea for Saving Energy and Brought it to Life on a Global Scale

In 2021, through an employee-led 100 Million kWh Challenge, our company committed to a strategy of investing over $30 million to foster energy reduction at our facilities. The challenge spanned 300 sites located in 39 countries across North and South America, Europe, Asia, Africa, and Australia. Berry engaged a team of over 900 engineers, technical leaders, and maintenance groups from across the globe through daily communications, webinars, and on-site energy events.

Berry’s Reusable Cups Support Unprecedented Reuse Project Led by the NextGen Consortium

To support and learn more about reusable cup programs, Berry is participating in the Petaluma Reusable Cup Project, an unprecedented collaboration to drive reuse led by the NextGen Consortium, an industry collaboration managed by Closed Loop Partners’ Center for the Circular Economy. Starbucks, The Coca-Cola Company, PepsiCo, Peet's Coffee, Yum! Brands and other global and local brands and restaurants are partnering in the project.

Berry Launches Fully Recyclable, Customizable Domino Bottle

Global sustainable packaging leader Berry Global Group, Inc. has launched a customizable, rectangular Domino bottle available with up to 100% post-consumer recycled (PCR) plastic for the beauty, home, and personal care markets. The 250ml Domino bottle includes a 75-millimetre-wide front face and customizable side panels. This allows all four sides of the container to be printed, maximizing opportunities for brands to create unique packaging experience with high impact shelf presence.

Berry Global Expands Production of Magic SL to North America

To help meet the growing need for sustainable beauty and innovative personal care packaging in North America, Berry Global has expanded the production of its iconic Magic SL (Slim) Light piston-follower airless system to its factory in Libertyville, Illinois. This expansion will provide Berry’s beauty and personal care customers with access to a locally sourced dispensing solution that supports product usability, aesthetics, and convenience for moisturizers, serums, and facial skin care products.

Spotlight: Customer Collaboration is Key to Bringing Circular Solutions to Market Faster

Berry Global partnered with Mitsubishi Gas Chemical Company to improve the recyclability of food packaging with MXD6, a high-performance barrier solution for extruded articles, such as thermoformed items and extruded plastic tubes and bottles. The MXD6 barrier is recyclable up to 12% and received Critical Guidance recognition from the Association of Plastics Recyclers, validating its compatibility with the Polypropylene recycling stream. Using MXD6 helps eliminate the performance and compatibility limitations of Ethylene Vinyl Alcohol.

2023 Sustainability Report Shows How Berry Global is Delivering on its Impact 2025 Strategy

Global packaging leader Berry Global Group, Inc. released its 2023 Sustainability Report, providing a clear picture of the company’s progress towards its ambitious environmental sustainability, social impact, and corporate governance commitments. The report highlights how Berry is collaborating across the value chain to advance its Impact 2025 strategy, celebrating record achievements like receiving an “A” rating from MSCI, and reaching its short-term Scope 1 and 2 science-based greenhouse gas (GHG) emissions reduction target two years ahead of schedule.

New, Lightweight Closures for Protein Powder and Wellness Supplements Help Reduce the Carbon Footprint of Nutraceuticals

As people become more health conscious and aware of the need to take preventive healthcare measures, the market for nutraceuticals – products that combine pharmaceutical-like properties with nutritional benefits – is growing rapidly. Berry offers a wide range of plastic caps and closures – from screw, snap and flip-top caps to overcaps and tube closures – with senior friendly, child resistance, and tamper evident options.

  • Company News
  • English
  • Modified 14 Oct 2021
  • Hits 496