Webpackaging logo

Berry Global Increases Recycling Capacity for Flexible Films

  • Berry Global
Europe, Primary Packaging, Flexibles, Recycling, PCR Production

Additional capacity to support demand for high-performance films made with recycled content

As part of a pan-European project to expand production of its Sustane® range of recycled polymers, Berry Global Group, Inc.’s Flexibles division recently increased recycling capacity across three of its European recycling facilities. Leveraging the company’s global access to valuable recycled plastic, this expansion project will help meet the growing demand for high-performance films made with recycled content.

“As part of Berry’s Impact 2025 sustainability strategy, we are committed to helping our customers meet and exceed their sustainability goals. This latest investment in capacity, and the ability to include high-quality recycled content into our films, enables customers to meet both market demands and current and forthcoming legislative requirements,” said Tony Nawar, VP Sustainability, Innovation, & Strategy for Berry Global’s Flexibles Division.

Representing a range of state-of-the-art equipment strategically placed at Berry’s Heanor (UK), Steinfeld (Germany), and Zdzieszowice (Poland) plants, this expansion will increase the amount of recycled plastic produced across Berry’s European sites by approximately 6600 metric tonnes per year. In addition to reinforcing Berry’s position as one of the UK’s largest polyethylene (PE) recyclers, the expansion will help increase the quality of the recyclate used across Berry’s B Circular Range of flexible film solutions, helping ensure consistent performance in terms of strength, durability, and protection.

Berry’s Sustane range of recycled polymers delivers a high level of technical performance whilst being suitable for use in a wide variety of applications where prime polymers were previously used. Additionally, Sustane polymers are third-party accredited to confirm authenticity of chain of custody claims, providing customers with traceability and reassurance about their origin.

Many of the products produced at Berry’s European films facilities now contain more than 30% recycled content, such as Stretch Hood, NorDiVent® vented sacks, FormiFor® compression film, and peat film for gardening substrates. In addition to helping customers achieve their sustainability goals, this aligns with Berry’s goal of achieving 30% recycled content options across all its European flexible films by 2025.

See also

Amcor and Berry to Combine in an All-Stock Transaction, Creating a Global Leader in Consumer And Healthcare Packaging Solutions

Amcor plc and Berry Global Group, Inc. today announced they have entered into a definitive merger agreement, pursuant to which Amcor and Berry will combine in an all-stock transaction. The combination brings together two highly complementary businesses to create a global leader in consumer packaging solutions, with a broader flexible film and converted film offering for customers, a scaled containers and closures business and a unique global healthcare portfolio.

Berry, Mondelēz and LyondellBasell Work Together to Use Recycled Plastic in Triscuit Packaging

Berry recently partnered with Mondelēz International and LyondellBasell to use 50% International Sustainability and Carbon Certification (ISCC) PLUS-certified circular plastic via advanced recycling, based on a mass balance approach, into protective film liners for Triscuit Crackers packaging in the U.S. and Canada. This innovative packaging solution complements the current outer box made from 100% recycled paperboard and 35% post-consumer recycled content.

Spotlight: How Berry Leveraged an Employee Idea for Saving Energy and Brought it to Life on a Global Scale

In 2021, through an employee-led 100 Million kWh Challenge, our company committed to a strategy of investing over $30 million to foster energy reduction at our facilities. The challenge spanned 300 sites located in 39 countries across North and South America, Europe, Asia, Africa, and Australia. Berry engaged a team of over 900 engineers, technical leaders, and maintenance groups from across the globe through daily communications, webinars, and on-site energy events.

Berry’s Reusable Cups Support Unprecedented Reuse Project Led by the NextGen Consortium

To support and learn more about reusable cup programs, Berry is participating in the Petaluma Reusable Cup Project, an unprecedented collaboration to drive reuse led by the NextGen Consortium, an industry collaboration managed by Closed Loop Partners’ Center for the Circular Economy. Starbucks, The Coca-Cola Company, PepsiCo, Peet's Coffee, Yum! Brands and other global and local brands and restaurants are partnering in the project.

Berry Launches Fully Recyclable, Customizable Domino Bottle

Global sustainable packaging leader Berry Global Group, Inc. has launched a customizable, rectangular Domino bottle available with up to 100% post-consumer recycled (PCR) plastic for the beauty, home, and personal care markets. The 250ml Domino bottle includes a 75-millimetre-wide front face and customizable side panels. This allows all four sides of the container to be printed, maximizing opportunities for brands to create unique packaging experience with high impact shelf presence.

Berry Global Expands Production of Magic SL to North America

To help meet the growing need for sustainable beauty and innovative personal care packaging in North America, Berry Global has expanded the production of its iconic Magic SL (Slim) Light piston-follower airless system to its factory in Libertyville, Illinois. This expansion will provide Berry’s beauty and personal care customers with access to a locally sourced dispensing solution that supports product usability, aesthetics, and convenience for moisturizers, serums, and facial skin care products.

Spotlight: Customer Collaboration is Key to Bringing Circular Solutions to Market Faster

Berry Global partnered with Mitsubishi Gas Chemical Company to improve the recyclability of food packaging with MXD6, a high-performance barrier solution for extruded articles, such as thermoformed items and extruded plastic tubes and bottles. The MXD6 barrier is recyclable up to 12% and received Critical Guidance recognition from the Association of Plastics Recyclers, validating its compatibility with the Polypropylene recycling stream. Using MXD6 helps eliminate the performance and compatibility limitations of Ethylene Vinyl Alcohol.

2023 Sustainability Report Shows How Berry Global is Delivering on its Impact 2025 Strategy

Global packaging leader Berry Global Group, Inc. released its 2023 Sustainability Report, providing a clear picture of the company’s progress towards its ambitious environmental sustainability, social impact, and corporate governance commitments. The report highlights how Berry is collaborating across the value chain to advance its Impact 2025 strategy, celebrating record achievements like receiving an “A” rating from MSCI, and reaching its short-term Scope 1 and 2 science-based greenhouse gas (GHG) emissions reduction target two years ahead of schedule.

New, Lightweight Closures for Protein Powder and Wellness Supplements Help Reduce the Carbon Footprint of Nutraceuticals

As people become more health conscious and aware of the need to take preventive healthcare measures, the market for nutraceuticals – products that combine pharmaceutical-like properties with nutritional benefits – is growing rapidly. Berry offers a wide range of plastic caps and closures – from screw, snap and flip-top caps to overcaps and tube closures – with senior friendly, child resistance, and tamper evident options.

  • Company News
  • English
  • Modified 26 Mar 2024
  • Hits 248