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Breitner Abfüllanlagen GmbH
We are speciallist for liquide packaging - unscrambling - filling - closing
In 1960 BREITNER was founded by Hans Breitner, the father and grandfather of today’s company owners. The Schwäbisch Hall based company which started off manufacturing simple filling apparatuses and small automatic filling machines, quickly became a specialist for mechanical and hydraulic piston fillers.
In 1981 the range of products, which already included linear filling machines and rotary filling machines with up to 20 filling positions, was extended. BREITNER also started manufacturing closing machines with 1 spindle and then also rotary closing machines.
In 1983 the decision to improve and adapt the flow metering technology which had so far only been used in process technology marked a milestone for the future. Together with a reputable manufacturer of measuring units the technology was altered so that it could also be used for short-time dosing on filling machines.
Initially ridiculed by competitors, BREITNER developed the first rotary high speed filling machines with inductive flow metering technology. This technology proved to be very feasible and its considerable advantages in comparison to conventional piston fillers quickly made many friends.
Today more than 90% of BREITNER filling machines are fitted with flow meters, no other way is imaginable.
To guarantee our customers a maximum of efficiency and availability in connection with low operating costs, we are continuously refining our machines. We are also using state of the art technology components.
At BREITNER our 95, optimally trained and highly motivated employees together with our production depth and our own development departments assure best quality and reliable technology of our filling, closing and labeling machines.
Many of our employees have received their professional training in our company. With approximately 15% apprentices within our employees, we are one of the companies with the most apprentices within our area. Many of our employeed have already been working for BREITNER for more than 25 years. This adds up to more than 2000 years of experience in manufacturing filling machines. Our machines and thus our customers benefit from the experience and continuity of our staff.
Fields of business
- Production of filling and closing machines for liquid foods, cosmetic, chemical and pharmaceutical products
- Engineering and production of bottle unscramblers for the processing of a large variety of different plastic containers
- Planning and project set-up of complete filling lines
- Assembly and set-up work, supply of spare parts and provision of service
Our Services, Products & Sectors
Machines
- Bottle Unscramblers
- Filling Machines
- Closing Machines
Applications
- Cosmetic Products
- Chemicals Products
- Food Products
- Pharmaceutical Products
Service
... starts off with a transparent offer possibly including replies to any questions you, our customer, may have.
You should be able to expect technical advice and an economic evaluation taking your requirements into consideration. Cost-benefit analysis – this is where quality starts.
Furthermore the service technician responsible for the assembly of your machine will also put it into service at site.
Product
Both we and you are expecting our machines and equipment to run smoothly without the need for extensive maintenance and service. Low operating costs, flexibility and longevity reduce the total costs. After a long running time you will see the difference: Cheap or good value for money!
That is what we call quality and this is what you, our customers, expect!
Concept
It is our job to implement your often demanding requirements. We are developing a concept for your building requirements, periphery, required qualifications of your operating staff and to ensure a broad variety of your production.
Processes
“Everything“ is not always possible. Our experience however very often leads to a selection of the ideal processes for bottle/container supply up to the ideal labeling process. We thus come very close to “everything“.
Work sequences
Bottles are always closed after filling.
- Is the orientation of bottles, labeling, coding before or after filling reasonable (costs, quality, safety)?
- Are expensive sterile bottles to be acquired or are bottles cleaned in-line? Are seals to be applied separately or together with the closure?
We are attending to these alternatives (see above).
Software
... It is impossible to imagine a cost-efficient, flexible machine without software. What happens after 5 years or even later with regard to the dependence on various suppliers or developments? For us software is core competence. Everything from one source. The hardware components are delivered by suppliers which guarantee a long term willingness to supply. Alternative components of a later generation are already taken into consideration during the construction of the machine.
Our experienced engineers develop our own software. We can conduct future extensions or connections as we archive any machine control of our customers. Alterations or modernizations can often be added online.
