Doctor Pack In House Mould Making, Micro Molding, and Innovative Design & Development.
Innovation and product success require more than just a great idea. They require industry knowledge, experience, and attention to detail. Doctor Pack provides IPR protection and patent support to each customer. We are well accustomed to strict demands on quality, timing, and production. A stage gate process during the new product development phase ensures risk mitigation and minimizes costly errors. Risk Management, as per ISO 14971, is adopted at every stage of development.
Our Development Process starts with understanding of your specific requirements. Our dedicated team of product designers and technical experts work on giving you innovative options with a scientific approach to the development of your product.
3D CAD drawings and 3D Printing are some of the preliminary prototypes presented during the Concept Development Phase. Knowledge of advanced materials and technologies, product testing, and verification and validation of the product speed up the development phase.
At the initial stage of every project, a detailed Project plan with a Gantt chart is laid out by the Program Manager to allocate time and resource utilization; the SOP is then strictly followed and monitored at every stage, ensuring the project progress is within the planned time and Budget. 21 CFR 820 is followed with DHF and DMR documentation. Risk Management, DFMEA, DFM, DFA, DOE PFMEA, etc., are adapted at the respective stage of development. Stage-Gate steps are:
- Concept Development with multiple Design options
- 3D CAD Design and 3D Printed sample to touch and feel.
- Prototype pilot sample to carry out quick functionality test.
- Testing & Validation to ensure performance meets the URS.
- Industrialization with large-scale manufacturing, assembly & automation.
The synergy of In-house mould making and micro molding facility ensures compact micro moulds are manufactured and samples generated within a fortnight. Our Micro- molding capabilities for the medical industry include complex parts for insulin pens, auto-injectors, lancing devices, etc.
Our unique ability and willingness to collaborate with our customers for precision molding and micro molding allow us to create parts for the pharmaceutical industry that will take a long time to be made elsewhere. Our in-house mould-making facility is equipped to work on projects with a high degree of complexity, reducing the time it takes to develop and market them for our customers.