ISIMAT GmbH Siebdruckmaschinen Products

Fully Automatic Printing Machines with Rotary Indexing Ring


Products
flat, round, oval, or conical items made of plastic, glass, ceramic, wood or metal

Produktion Rate
up to 2000 print cycles/hour

Max print area
flat               520 - 400 mm 
round           500 - 400 mm


Printing Stations
1

Applications
The 1000 PE is a universal, semi-automatic screen printing machine for printing on different materials and on items that have wide varieties of shapes. Stepless fine adjustments are provided for accurately positioning images and setting squeegee pressure. Quick changeover features allow changing from printing onto flat items to printing onto round items within a few minutes. Screen heating enables printing with thermoplastic ceramic enamels.

Standard

  • Solid frame
  • Printing speed infinitely variable
  • Adjustable length of print stroke
  • Squeegee and flood bar for one directional screening
  • Fine adjustments on calibrated scales:
    • Squeegee and flood bar
    • Screen frame position
  • Pneumatically lifted/lowered table
  • Quick-release system for screen frame
  • Programmable controller and display
  • Counter
  • Different operating modes for set-up and production

Options

  • Roller Carriage
  • Bottom-neck fixture with rack-and-pinion drive
  • Air inflation for stabilising thin-walled containers
  • Mechanical registration for accurately positioning items for printingnd ensuring colour to colour registration during subsequent print runs
  • Attachment for printing on conical items
  • Flat bed with in/out movements for easy loading
  • Flat bed with vacuum hold down
  • Screen heating
  • Machine on castors

Products
Caps such as lipstick caps or bottle caps

Performance
production rate                         up to 190 caps/min


Product Dimensions
diameter        16 - 40 mm
length            50 - 70 mm    
 
Printing Stations
up to 6

Application
The CS 6200 is a high-productivity multi-colour screen printing machine for decorating caps. Reliability and speed make the CS 6200 ideal for 24/7 production.

Features
The CS 6200 is a 2-up screen printing machine with a 20-station indexing ring. Each station of the indexing ring drives 2 mandrels for 2-up operation.

Screens and fixtures of a CS 6200 are driven by an innovative differential drive. A single adjustment of the drive sets speed and stroke of each screen. A printed image can be stretched or compressed during printing by adjusting the differential drive. It is not required to change gear wheels at the printing stations during machine changeover for a different cap diameter.

Specially designed mandrels adapt to the inside of caps to ensure a secure hold of the caps on their way through the machine.
 
ISIMAT’s Spot-UV (option) enables the printing of whole length wrap-arounds, the trailing edge of a wrap overprints the leading edge, and the overprint is virtually invisible.


Standard Features

  • Rotary indexing ring
  • Solid welded frame
  • Excenter drive for screens and fixtures
  • Automatic loading station, twin lane
  • Surface cleaning or flaming station
  • 6 screen printing stations
  • 6 UV curing stations
  • Automatic unloading station, twin lane
  • Machine control system with PLC
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall
  • Interface for remote diagnostics   

Options

  • Cap orienting station
  • Print inspection system
  • Spot UV LED, one or more
  • Automatic ink pumps


A CS 6200 can be integrated with ancillary equipment such as automatic feeding system and packaging machine to form an integrated cap decoration system.


Products
round, oval and rectangular items such as plastic jars, glass bottles, glass drinkware, items can be slightly tapered

Performance
production rate         up to 80 items/min

Product Dimensions
diameter        30 - 100 mm 
length            30 - 220 mm

Printing Stations
up to 3

Application
The servo-based RS 3480 is designed for multi-colour decoration with UV inks of glass or plastic items at high production speeds; servo drives for all printing movements reduce changeover times. Reliability and speed make the RS 3480 ideal for 24/7 production.

Features
The RS 3480 is designed for decorating items such as bottles, cosmetic jars etc. The RS 3480 features a rotary indexing ring designed for heavy duty use; the ring has 10 stations, each has a station head with a fixture.

The RS 3480 can print onto complex-shaped items that have cross sections with linear, circular and oval elements. An advanced motion controller synchronises the print movements of four servo-driven axes in each printing station: print head (screen and squeegee), screen, squeegee, and fixture. The synchronised movements of these axes during printing ensure that a squeegee edge stays in contact with the printing area while the squeegee follows the cross‑section contour of the printing area.
One-pass multi-colour printing onto complex-shaped jars, bottles or drinking glasses is made possible; for example, a wrap-around can be printed onto a square item that has rounded corners.

Standard Features

  • Rotary indexing table
  • Solid welded frame
  • Infeed conveyor
  • Automatic loading station
  • Surface cleaning station
  • In each printing station
  • Servo drive for screen (horizontally)
  • Servo drive for squeegee (horizontally)
  • Servo drive for printing head (vertically)
  • Floating squeegees
  • UV drying stations
  • Automatic unloading station
  • Outfeed conveyor
  • Integrated machine and servo control system
  • Process visualisation with PC and touch screen
  • Job storage and recall facilities
  • Automatic machine pre-setting
  • Remote diagnostics

Optionen

  • Printing onto round items only
  • Printing along the axis of a printing station
  • Screen heating
  • Flaming station
  • Turning station (items up side down on conveyor)
  • Only optical orientation
  • Only mechanical orientation
  • Print inspection
  • UVitro surface treatment

An RS 3480 can be integrated with ancillary equipment, such as depalletiser, buffer, lehr (for glass decoration), palletiser, packaging machine, to form an integrated screen printing production system.


Products
round, oval and rectangular items such as plastic jars, glass bottles, glass drinkware, items can be slightly tapered


Performance
production rate                      up to 80 items/min

Product Dimensions
diameter        30 - 120 mm 
length            35 - 350 mm

Printing Stations
up to 5

Application
The servo-based RS 5480 is designed for multi-colour decoration with UV inks of glass or plastic items at high production speeds; servo drives for screens and fixtures reduce changeover times. Reliability and speed make the RS 5480 ideal for 24/7 production.

Features
An RS 5480 is a servo-based screen printing machine for decorating items such as cosmetic jars. The RS 5480 features a rotary indexing ring designed for heavy duty use; the ring has 14 stations, each has a station head with a fixture.

A servo screen printing machine is required to screen print onto complex shaped items that have cross sections with linear, circular and oval elements. An advanced motion controller synchronises the print movements of four servo-driven axes in each printing station: print head with screen and squeegee, screen, squeegee, and fixture.

The simultaneous movements of print head, screen, squeegee, and fixture during printing ensure that the squeegee edge stays in contact with the printing area. One-pass multi-colour printing onto complex-shaped jars is made possible; for example, a wrap-around can be printed onto a square jar that has rounded corners.

A jar can be oriented to ensure a correct positioning of an image; a black/white camera (option) can detect a notch in the thread. Any necessary angular advance or retard for positioning an image on a jar is set at the touch screen.

 
Standard Features

  • Rotary indexing ring
  • Solid welded frame
  • Prism infeed conveyor
  • Automatic loading station
  • Surface cleaning station
  • Each screen printing station features
  • Servomotor for screen (horizontally)
  • Servomotor for squeegee (horizontally)
  • Servomotor for printing head (vertically)
  • Floating squeegees
  • UV drying stations
  • Automatic unloading station
  • Belt outfeed conveyor
  • Integrated machine and servo control system
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall facilities
  • Automatic machine pre-setting
  • Interface for remote diagnostics

Options

  • Printing in lengthwise direction
  • Screen heating
  • Surface cleaning station
  • Flaming station
  • Turning station (to turn items up side down on conveyor)
  • Optical orientation
  • Mechanical orientation
  • Orientation with black/white camera for detecting special targets such as notches in the thread of jars
  • Hot foil stamping station
  • Print inspection


An RS 5480 can be integrated with ancillary equipment, such as depalletiser, buffer, lehr (for glass decoration), palletiser, packaging machine, to form an integrated screen printing production system.


Products
cylindrical or conical glass hollowware (option of printing onto oval and square hollowware)

Performance
production rate   up to 60 items/min

Product Dimensions
diameter        30 - 120 mm 
length            50 - 350 mm (other dimensions on request)

Print Stations
Orientation station and 6 printing stations

Application
The servo-based RS 6460 TP is designed for multi-colour decoration with thermoplastic enamels of glass hollowware at high production speeds. Servo drives for screens and fixtures reduce changeover times. Reliability and speed make the RS 6460 TP ideal for 24/7 production.

Features
Print heads with squeegees and screens, squeegees, screens and fixtures are all driven by individual servomotors. The selection of an item diameter at the touch screen presets screen speed and fixture rotation during printing.
A glass bottle can be oriented in an orientation station. If a bottle has to be turned from its angular position in the orientation station for a correct positioning of an image the necessary angular advance or retard of the bottle is set at the touch screen.
 
Standard Features

  • Rotary indexing ring
  • Each fixture driven by ist servomotor
  • Solid welded frame
  • Prism infeed conveyor
  • Automatic loading station
  • Surface cleaning station
  • Each screen printing station features
    • Servomotor for screen (horizontally)
    • Servomotor for squeegee (horizontally)
    • Servomotor for printing head (vertically)
    • Screen heating
    • Floating squeegee
  • Automatic unloading station
  • Belt outfeed conveyor
  • Integrated machine and servo control system
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall facilities
  • Automatic machine pre-setting
  • Interface for remote diagnostics

Options

  • Printing onto round items only
  • Printing along the axis of a printing station
  • Turning station (items up side down on conveyor)
  • Optical orientation
  • Mechanical orientation
  • Orientation with black/white camera for printing onto relief or between seams
  • Print inspection
  • UVitro surface treatment machine


An RS 6460 TP can be integrated with ancillary equipment, such as depalletiser, buffer, lehr (for glass decoration), palletiser, packaging machine, to form an integrated screen printing production system.


Products
round, oval and rectangular items such as glass bottles, and glass drinkware, items can be slightly tapered

Performance
production rate up to 80 items/min

Product Dimensions
diameter  30 - 120 mm
length      35 - 350 mm

Printing Stations
up to 7

Application
The servo-based RS 7480 is designed for multi-colour decoration with UV inks of glass or plastic items at high production speeds; servo drives for screens and fixtures reduce changeover times. Reliability and speed make the RS 7480 ideal for 24/7 production.

Features
An RS 7480 is a servo-based screen printing machine for decorating items such as cosmetic jars. The RS 7480 features a rotary indexing ring designed for heavy duty use; the ring has 18 stations, each has a station head with a fixture.

A servo screen printing machine is required to screen print onto complex shaped items that have cross sections with linear, circular and oval elements. An advanced motion controller synchronises the print movements of four servo-driven axes in each printing station: print head with screen and squeegee, screen, squeegee, and fixture.

The simultaneous movements of print head, screen, squeegee, and fixture during printing ensure that the squeegee edge stays in contact with the printing area. One-pass multi-colour printing onto complex-shaped bottles or glasses is made possible; for example, a wrap-around can be printed onto a square bottle that has rounded corners.

An item can be oriented to ensure a correct positioning of an image. Any necessary angular advance or retard for positioning an image on a bottle is set at the touch screen.
 
Standard Features

  • Rotary indexing ring
  • Solid welded frame
  • Prism infeed conveyor
  • Automatic loading station
  • Surface cleaning station
  • Each screen printing station features
  • Servomotor for screen (horizontally)
  • Servomotor for squeegee (horizontally)
  • Servomotor for printing head (vertically)
  • Floating squeegees
  • UV drying stations
  • Automatic unloading station
  • Belt outfeed conveyor
  • Integrated machine and servo control system
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall facilities
  • Automatic machine pre-setting
  • Interface for remote diagnostics

Options

  • Printing in lengthwise direction
  • Screen heating
  • Surface cleaning station
  • Flaming station
  • Turning station (to turn items up side down on conveyor)
  • Optical orientation
  • Mechanical orientation
  • Orientation with black/white camera for printing onto relief or between seams
  • Print inspection
  • UVitro surface treatment machine


An RS 7480 can be integrated with ancillary equipment, such as depalletiser, buffer, lehr (for glass decoration), palletiser, packaging machine, to form an integrated screen printing production system.


Products
cylindrical or conical glass hollowware (option of printing onto oval and square hollowware)

Performance
production rate   up to 80 items/min

Product Dimensions
diameter        30 - 120 mm 
length            50 - 350 mm (other dimensions on request)

Print Stations
Orientation station and 9 printing stations

Application
The servo-based RS 9480 TP is designed for multi-colour decoration with thermoplastic enamels of glass hollowware at high production speeds. Servo drives for screens and fixtures reduce changeover times. Reliability and speed make the RS 9480 TP ideal for 24/7 production.

Features
Print heads with squeegees and screens, squeegees, screens and fixtures are all driven by individual servomotors. The selection of an item diameter at the touch screen presets screen speed and fixture rotation during printing.
A glass bottle can be oriented in an orientation station. If a bottle has to be turned from its angular position in the orientation station for a correct positioning of an image the necessary angular advance or retard of the bottle is set at the touch screen.
 
Standard Features

  • Rotary indexing ring
  • Each fixture driven by ist servomotor
  • Solid welded frame
  • Prism infeed conveyor
  • Automatic loading station
  • Surface cleaning station
  • Each screen printing station features
    • Servomotor for screen (horizontally)
    • Servomotor for squeegee (horizontally)
    • Servomotor for printing head (vertically)
    • Screen heating
    • Floating squeegees
  • Automatic unloading station
  • Belt outfeed conveyor
  • Integrated machine and servo control system
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall facilities
  • Automatic machine pre-setting
  • Interface for remote diagnostics

Options

  • Printing onto round items only
  • Printing along the axis of a printing station
  • Turning station (items up side down on conveyor)
  • Optical orientation
  • Mechanical orientation
  • Orientation with black/white camera for printing onto relief or between seams
  • Print inspection
  • 4 UV drying stations for printing with 4 UV colours
  • UVitro surface treatment machine


An RS 9480 TP can be integrated with ancillary equipment, such as depalletiser, buffer, lehr (for glass decoration), palletiser, packaging machine, to form an integrated screen printing production system.

You need more information? Please contact us!


Products
Flexible plastic tubes and sleeves

Performance
up to 120 tubes/min

Product Dimensions
diameter        25 -   60 mm
length            50 - 220 mm
 
Printing Stations  8

Application
The TH 8130 is designed for screen printing and flexo printing onto flexible tubes or sleeves. The combination of two printing processes allows printers to take advantage of the strength of each printing process: flexo printing for half-tone printing of stunning photo-realistic images and screen printing for printing vibrant solids and pin sharp texts. Reliability and speed make the TH 8130 ideal for 24/7 production.

Features
The machine stations are built around a 22-station heavy duty rotary indexing ring. Each of the station on the indexing ring has a station head that takes a mandrel. A station head has its own servomotor that rotates the mandrel.

The machine has eight printing station, each printing station can take a Flexo printing unit or a screen printing unit, and these units are interchangeable.

Flexo printing units
Servomotors drive Anilox rollers and Flexo plate rollers; flexo plate rollers are easily exchangeable for off-line mounting of flexo plates. Ink is continuously circulated from ink reservoirs to the ink chambers and back to the reservoirs.

Each flexo printing unit features motorised flexo plate positioning

  • Circumferential adjustment in steps of 0.01 mm.
  • Lateral adjustment in steps of 0.01 mm.

Dynamic Roller Positioning ensures consistently high flexo printing quality.

Screen printing units
A servomotor drives the screen in a screen printing unit. The precise control offered by servo technology ensures high printing precision. Each colour of a printed image can be individually stretched or compressed during printing by adjusting the speed of servomotors.

Each screen printing unit features motorised screen adjustment:

  • Circumferential adjustment in steps of 0.01 mm.
  • Lateral adjustment in steps of 0.01 mm.
  • Skewing – different travel of the two motors for lateral screen adjustment skew a screen.


Printing parameters of the flexo printing station and screen printing station can be controlled from the touch screen or the operator stations; therefore it is not required to open the interlocked guards while the machine is running. The independence of the movements in the printing and drying stations also enables operators to select optimum speeds for printing and drying.

A TH 8130 has Secure-Hold mandrels (SH-mandrels) as standard. SH-mandrels can handle tube batches that have variations of the inner diameters.

ISIMAT’s Spot UV LED (option) enables the printing of whole length wrap-arounds, the trailing edge of a wrap overprints the leading edge, the overprint is virtually invisible.

Standard Features

  • Solid welded frame
  • Rotary indexing ring
  • Servomotors for each mandrel
  • Infeed conveyor or pin chain infeed
  • Automatic loading station
  • Surface cleaning station
  • Flame treatment station
  • Orientation station
  • Eight printing stations
  • Up to eight screen printing units, flexo printing units
  • Automatic ink pumps at each printing station
  • UV curing stations
  • Automatic unloading station
  • Pin chain outfeed
  • ELAU machine control system and motion control system
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall facilities
  • Remote diagnostics


Options

  • Lacquering station
  • Pin chain with pin chain UV oven
  • UV LED drying system
  • Print inspection system
  • Spot UV LED, one or more


A TH 8130 can be integrated with ancillary machines such as tray unloader, accumulator, packaging machine to form an integrated tube decoration line, or can be integrated into a tube finishing line.


Products
Flexible plastic tubes or sleeves

Performance     
production rate      up to 100 tubes/min, without orientation
                            up to   80 tubes/min, with orientation

Product Dimensions
diameter        19 -   60 mm (option of 13 - 60 mm)
length            50 - 220 mm

Printing Stations  up to 8

Application
The TS 6090 is designed for multi-colour decoration of flexible plastic tubes or sleeves at high production speeds. Reliability and speed make the TS 6090 ideal for 24/7 production.

Features
The CS 6200 is a 2-up screen printing machine with a 20-station indexing ring. Each station of the indexing ring drives 2 mandrels for 2-up operation. The specially designed mandrels adapt to the inside of caps to ensure a secure hold of the caps on their way through the machine.

Screens and fixtures of a CS 6200 are driven by an innovative differential drive. A single adjustment of the drive sets speed and stroke of each screen. A printed image can be stretched or compressed during printing by adjusting the differential drive. It is not required to change gear wheels at the printing stations during machine changeover for a different cap diameter.

ISIMAT’s Spot-UV (option) enables the printing of whole length wrap-arounds, the trailing edge of a wrap overprints the leading edge, and the overprint is virtually invisible.

Standard Features

  • Rotary indexing table
  • Solid welded frame
  • Excenter drive for screens and fixtures
  • Prism infeed conveyor
  • Automatic loading station
  • Surface cleaning station
  • Surface flaming station
  • Orientation-coarse station
  • Orientation-fine station
  • Screen printing stations with floating squeggee
  • UV curing stations
  • Automatic unloading station
  • Belt outfeed conveyor
  • Machine control system with PLC
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall
  • Interface for remote diagnostics

Options

  • Corona treatment station
  • Varnishing station
  • Print inspection system
  • Spot UV LED, one or more
  • Automatic ink pumps
  • Outfeed conveyor (right angle to infeed conveyor)
  • Automatic loading from pin chain
  • Automatic unloading onto pin chain with UV pin chain oven


A TS 6090 can be integrated with ancillary machines such as tray unloader, accumulator, capping machine,  packaging machine to form an integrated tube decoration line.


Products
Flexible plastic tubes and sleeves

Performance
up to 100 tubes/min, without orientation
up to   90 tubes/min, with orientation

Product Dimensions
diameter        19 -   60 mm  (option of 13 - 60 mm)
length            50 - 220 mm
 
Printing Stations  up to 8

Application
The servo-based TS 7130 is a high-productivity multi-colour screen printing machine for decorating flexible plastic tubes and sleeves. Reliability and speed make the TS 7130 ideal for 24/7 production.

Features
The machine stations are built around a 22-station heavy duty rotary indexing ring. Each of the station on the indexing ring has a station head that takes a mandrel. A station head has its own servomotor that rotates the mandrel.

Servomotors drive the screens in the screen printing stations. The precise control offered by servo technology ensures high printing precision; the independence of the movements in the printing and drying stations enables operators to select optimum speeds for printing and drying. Each colour of a printed image can be individually stretched or compressed during printing by adjusting the speed of servomotor.

Each screen printing station features motorised screen adjustment:

  • Circumferential adjustment – a servomotor driving a screen can advance/retard the screen in steps of 0.01 mm.
  • Lateral adjustment – two servomotors can move a screen along the axis of a printing station in steps of 0.01 mm.
  • Skewing – different travel of the two servomotors for lateral screen adjustment skew a screen.


Motorised adjustments can be controlled from the touch screen or the operator stations; therefore it is not required to open the interlocked guards while the machine is running.

A TS 7130 has Secure-Hold mandrels (SH-mandrels) as standard. SH-mandrels can handle tube batches that have variations of the inner diameters. These variations can be up to 0.15 mm.

ISIMAT’s Spot UV LED (option) enables the printing of whole length wrap-arounds, the trailing edge of a wrap overprints the leading edge, the overprint is virtually invisible.

Standard Features

  • Solid welded frame
  • Rotary indexing ring
  • Servomotors for each screen and each mandrel
  • Infeed conveyor
  • Automatic loading station
  • Surface cleaning station
  • Flame treatment station
  • Orientation station
  • Screen printing stations
  • UV curing stations
  • Automatic unloading station
  • Outfeed conveyor
  • ELAU machine control system and motion control system
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall facilities
  • Interface for remote diagnostics


Options

  • Lacquering station
  • Unloading onto pin chain with pin chain UV oven
  • Print inspection system
  • Spot UV LED, one or more
  • Automatic ink pumps


A TS 7130 can be integrated with ancillary machines such as tray unloader, accumulator, packaging machine to form an integrated tube decoration line.


Products
Flexible plastic tubes and sleeves

Performance
up to 180 tubes/min, without orientation
up to   90 tubes/min, with orientation

Product Dimensions
diameter        25 -   56 mm
length            50 - 220 mm
 
Printing Stations  up to 7

Application
The servo-based TS 7200 is a high-productivity multi-colour screen printing machine for decorating flexible plastic tubes and sleeves. TS 7100 is designed for in-line operation and is ideal for 24/7 production.

Features
The machine stations are built around an 18-station heavy duty rotary indexing ring. Each of the station on the indexing ring has a station head that takes two mandrels. A station head has its own servomotor that rotates the mandrels.

Servomotors drive the screens in the screen printing stations. The precise control offered by servo technology ensures high printing precision; the independence of the movements in the printing and drying stations enables operators to select optimum speeds for printing and drying. Each colour of a printed image can be individually stretched or compressed during printing by adjusting the speed of servomotor.

Each screen printing station features motorised screen adjustment:

  • Circumferential adjustment – a servomotor driving a screen can advance/retard the screen in steps of 0.01 mm.
  • Lateral adjustment – two servomotors can move a screen along the axis of a printing station in steps of 0.01 mm.
  • Skewing – different travel of the two servomotors for lateral screen adjustment skew a screen.


Motorised adjustments can be controlled from the touch screen or the operator stations; therefore it is not required to open the interlocked guards while the machine is running.

A TS 7200 has Secure-Hold mandrels (SH-mandrels) as standard. SH-mandrels can handle tube batches that have variations of the inner diameters. These variations can be up to 0.15 mm.

ISIMAT’s Spot UV LED (option) enables the printing of whole length wrap-arounds, the trailing edge of a wrap overprints the leading edge, the overprint is virtually invisible.

Standard Features

  • Solid welded frame
  • Rotary indexing ring
  • Servomotors for each screen and each set of two mandrels
  • Pin chain infeed
  • Automatic loading station
  • Surface cleaning station
  • Flame treatment station
  • Orientation station
  • Screen printing stations
  • UV curing stations
  • Automatic unloading station
  • Pin chain outfeed
  • ELAU machine control system and motion control system
  • Process visualisation with PC and touch screen
  • Different access levels, levels are password protected
  • Job storage and recall facilities
  • Interface for remote diagnostics

Options

  • Print inspection system
  • Spot UV LED, one or more
  • Automatic ink pumps


A TS 7200 can be integrated into a tube finishing line together with accumulator, lacquering machine, capping machine and packaging machine.

  • Martin Siebler
  • Catalog & Specs
  • English
  • Created 18 Dec 2015
  • Modified 18 Dec 2015
  • Hits 2234