A sustainable solution to a growing demand

An international food manufacturer was faced with the challenge of developing a new type of packaging for an easy-to-sprinkle product. As the company had already worked successfully with SFA Packaging on other packaging solutions, we were asked to develop a shaker with a hefty 800ml capacity. In addition to being durable and user-friendly, this packaging had to be able to sprinkle a product efficiently and be refillable. The team set to work designing an innovative shaker that offered not only a practical solution but was also in line with the client’s stringent environmental goals.

The Mono-Material Shaker

The first decisive choice in the design was the use of mono-material for the entire packaging, consisting of a shaker with a label and dispensing cap. The shaker is made entirely of one single material, which means it’s completely recyclable. Environmentally friendly packaging was the client’s main requirement. This is why we chose a material that’s not only sustainable but also guarantees the quality and safety of the product inside. Using mono-material is the perfect solution to this primary requirement: the shaker is environmentally friendly! 

Technical challenges and smart solutions

When developing this shaker, we faced several technical challenges. One of the biggest was matching the size of the shaker to its contents. Eliminating unnecessary headspace within the packaging was the key component to avoiding material waste. We created and tested several prototypes to arrive at the best solution. By using advanced technologies, we were able to develop packaging that was not only environmentally friendly but also efficient.

Collaboration and creative development

An another key aspect of the project is the close cooperation between different departments from both SFA and the client. Various teams worked together, ensuring that all aspects of the packaging were carefully considered. By holding regular meetings and sharing ideas we were able to develop a packaging solution that meets all of the customer’s expectations. This project is evidence of how good cooperation can ensure results, something that SFA Packaging is committed to. It’s our constant aim to work together with the client, to create a unique and customised result.

Contributing to sustainability and brand identity

The new shaker not only contributes to sustainability and efficiency, it also strengthens the customer’s brand identity. With an eye-catching design and the use of In-Mold Labelling (IML) technology, this packaging stands out on the shelf. IML ensures that the product’s branding is clearly visible, contributing to a strong brand experience.

Ready for tomorrow's packaging standards

In addition to meeting the customer’s requirements, the packaging also conforms with current and future sustainability standards. The mono-material for optimal recycling combines with the ability to refill the shaker (refillable and reusable) to make this packaging future-proof. Increasingly strict EU regulations mean that this aspect is particularly important. SFA Packaging keeps a close eye on the trends and changes in the packaging industry, to ensure we’re able to provide our customers with innovative and, above all, future-proof packaging. This is how we help our customers be prepared for the future.

Get in touch and raise your packaging standards

If you’re looking for a packaging solution that takes your products to the next level, SFA Packaging is there to help. We offer solutions that are both functional and sustainable. Get in touch today to discuss how we can work together to improve the packaging of your products. Our expertise and innovative approach ensure that you always stay one step ahead. We’ll be happy to help you find sustainable solutions to suit your needs.