Discussing sustainable packaging involves considering non-polluting materials, efficient production methods, recycling, and minimizing environmental impact. Modern cosmetics consumers are looking for sustainability that extends beyond superficial claims, and innovations in droppers are leading the way.

Though sustainability might seem like a recent trend, companies like Virospack have long been dedicated to it. The company's commitment is evident in its use of eco-friendly materials and efforts to minimize its carbon footprint while maintaining high quality throughout the product lifecycle.

Mastering Eco-Friendly Decoration

The metallisation process used for decorating droppers, bottles, and packaging components is notable for its low levels of VOCs (Volatile Organic Compounds). This process delivers a high-quality, attractive finish while supporting environmental responsibility. Virospack’s in-house metallisation facilities include two automatic metallisation lines and one continuous sputtering line, capable of producing 40 million pieces annually.

The sputtering line provides a metallic effect coating that is highly resistant to abrasion and chemicals, offering extensive decorative possibilities for premium packaging. High-vacuum sputtering is recognized as one of the cleanest coating techniques, combining economic efficiency with minimal waste and environmental impact. By following VOC guidelines and maintaining low emissions, Virospack underscores its dedication to environmental compliance, protecting both the environment and public health, while bolstering its reputation as a responsible company.

Alternative Materials for Enhanced Sustainability

A company's sustainability is often reflected in its choice of eco-friendly materials for packaging. Virospack has introduced a plant-based dropper cap this year, developed in collaboration with German firm Rezemo. This cap, made from the new ‘Forewood’ material, is certified by the PEFC for sustainable forestry. It is composed of a biodegradable, compostable biopolymer that eliminates fossil resources, reducing CO2 emissions.

This plant-based alternative offers the same functionality and performance as conventional plastics, while also allowing for customization in branding and product design. The dropper kit can include a pipette made from Tenite, a bio-based plastic containing over 40% renewable content. The ‘Forewood’ material combines wood fibers with biopolymers to create a 100% bio-based product, free from fossil origin substances, with enhanced sustainability and mechanical properties.

Recyclable Solutions for a Circular Economy

Additionally, Virospack has launched a range of 100% recyclable droppers. These droppers, available in various models, sizes, and necks, use a high percentage of PCR (Post-Consumer Recycled) materials, ensuring eco-friendliness throughout their lifecycle. Designed for easy recycling, these droppers can be disposed of in plastic recycling bins, with all components recycled together. They incorporate PCR materials in the bulb, collar, and pipette, leading to reduced CO2 emissions during production and minimal waste after use.