Our design professionals understand the needs of medical device customers and hospital staff for packaging which is easy to use, reduces handling and saves time. End users demand solutions which assure sterility, reduce risk of error during procedure and minimizes waste.

Nelipak custom designed procedure trays address this need by bringing together all the instruments and supplies needed for the physician to perform the procedure, in many instances without the assistance of a nurse or aide. Components can be packaged in order of use so the clinician can progress efficiently through the procedure.

Procedure tray sets reduce the overall need for individual component packaging by bringing together all the required elements in one kit. This kit can be stored in a single location lowering storage demands due to elimination of unnecessary packaging. Hunting and gathering of supplies and equipment from multiple locations is eliminated saving time and also reduces the chance of human error during the collection process.

Since the tray is pre-packaged and sterilised, staff do not need to assemble, fewer touch points improves infection prevention.

Typical applications for Procedure Trays include:

•  Angiography
•  Ophthalmology
•  General surgery
•  Anaesthesia
•  Orthopedics
•  ENT
•  Plastic surgery
•  Trauma
•   OB/GYN

Designed and built by Nelipak®, a range of custom made sealing machines ideal for Class 7 cleanroom use. Easy to operate with low maintenance requirements, these high performance tray and blister lid sealers come with a range of options to suit any manufacturing need.

Suitable for medical device and pharmaceutical cleanroom operations, they seal a range of coated lid stock including; Tyvek, paper, film or foil. Nelipak® in-house produced matching sealing tools ensure validated seals when used with our blisters and machines.

These sealing machines can be customized to meet your specific needs. Options range from PLC control to quick tool change systems. Our offering can be complemented with on-site training, service visits and validation services.

Nelipak builds different types of sealing machines, all custom-made, our range includes:

• Single station table top sealers
• Rotary Sealing machines with rotating table
• Linear sealing machines

Storage Cabinets

Nelipak supply for ease of storage cabinets to compliment our range of sealing machines. These units are designed to hold sealing dies and heat plates not in use. Cleanroom compatible these units are made of stainless steel for easy cleaning.

Medical manufacturers rely on Nelipak to provide them with a wide range of custom sterile and non-sterile, single and double barrier medical device packaging systems. We work closely with start-ups to leading medical device manufacturers using the years of design experience of our sales people, project managers and product designers who understand the whole product life cycle.

Our in-house experienced packaging teams and tool development help increase your products’ speed to market while designing packaging that reduces unit costs and ensures total product protection and integrity.

Nelipak medical trays can be made in ISO class 7 or 8 cleanrooms certified to ISO 13485 across our global manufacturing locations ensuring quality product every time.

Whether you need packaging for orthopaedic or cardiac implants, intra-ocular lenses, surgery sets, catheters or diagnostic kits, the makers of Nelipak products use our extensive knowledge to design and manufacture the most user-friendly and optimised packs including:

•  Trays
•  Procedure sets
•  Clamshells
•  Tubs
•  Skin Pack sets
•  Transport tray

Performance Packaging components use the technical expertize of our designers, product developers, tool makers and operators using thermoforming, die cutting, RF welding and other processes to deliver protection to sensitive components for markets which include the orthopedic, cardiovascular and medical electronics.

We combine thermoforming and materials technology to deliver cleanroom produced functional solutions ensuring performance and safety to devices which can be delicate, abrasive, sharp or vary in shape that include;

•  Orthopaedic implants
•  Drills and screws
•  Needles
•  Medical electronics

Cleanroom produced, Nelipak performance packaging can also meet sustainability needs for reduced packaging volume, material and handling as an alternative to foam and other generic void fill packaging. Our solutions can be custom molded TPU, TPU/PETG laminate or die cut in sheet form finished as:

•  Trays and blisters
•  Wrap-a-rounds
•  Suspension packs
•  Generic void fill solutions
•  Skin wrap blister sets
•  Pouches
•  Envelope/Sleeves

For pharmaceutical and combination products , there may be additional requirements to keep the active ingredients safe and to maintain drug efficacy. In some cases this means that in addition to the usual requirements for production and maintaining sterile barrier, high barrier materials have to be used. We have experience working with high barrier materials where additional protection is required.

What’s more, pharmaceutical companies are often automated for high-volume output. We design this into your packaging to provide the most efficient tray and blister solution possible. We develop and supply, trays, clamshells, blisters and tubs in a range of thermoformable materials:

•  APET
•  PETG
•  Aclar
•  HIPS
•  PVC

Nelipak® also provide handling tray solutions to pharmaceutical companies for a range of applications requiring cleanroom production. Our design teams work with injection moulders and automation suppliers to the pharmaceutical industry delivering customised robotic handling trays for a range of product lines including:

•  Injection moulded components
•  Dry powder inhalers
•  Auto-injectors
•  Pre-filled syringes
•  Vaccines

Nelipak delivers total turnkey packaging solutions, which are guaranteed to meet the demanding requirements of the medical and pharmaceutical markets. Our team of top class designers will use all their skills to identify alternatives, which are custom made to meet your product and packaging needs.

We have experience in all sectors of the medical device and pharmaceutical industry and our expertise delivers you a broad range of products, all custom designed.

• Medical device trays and blisters
• Pharmaceutical packaging
• Trays for robotic handling on production lines
• Heavy duty trays for cardiovascular procedure packs
• Medical device components
• Lidding materials
• Cardboard boxes
• Pouches
• Die cut cards